Fitter_Trade Practical_First Year

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Course Overview

Schedule of Classes

Course Curriculum

1 Subject

FITTER_TRADE_PRACTICAL_FIRST_YEAR_2022

114 Learning Materials

MODULE 1 - SAFE WORKING PRACTICES, ENVIRONMENT REGULATION AND HOUSEKEEPING

EXERCISE 1 - IMPORTANCE OF TRADE TRAINING, LIST OF TOOLS AND MACHINERY USED IN THE TRADE

EXERCISE 2 - SAFETY ATTITUDE DEVELOPMENT ON PERSONAL PROTECTIVE EQUIPMENT (PPE)

EXERCISE 3 - FIRST AID METHOD AND BASIC TRAINING

EXERCISE 4 - SAFE DISPOSAL OF WASTE MATERIALS LIKE COTTON WASTE, METAL CHIPS/BURRS ETC

EXERCISE 5 - HAZARD IDENTIFICATION AND AVOIDANCE

EXERCISE 6 - PRACTICE ON SAFETY SIGNS

EXERCISE 7 - PREVENTIVE MEASURES FOR ELECTRICAL ACCIDENTS AND STEP TO BE TAKEN IN SUCH ACCIDENTS

EXERCISE 8 - PRACTICE ON OPERATION OF FIRE EXTINGUISHERS

EXERCISE 9 - PRACTICE AND UNDERSTAND PRECAUTIONS TO BE FOLLOWED WHILE WORKING IN FITTING JOBS

EXERCISE 10 - PRACTICE ON USE OF TOOLS AND EQUIPMENT IN TRADE

MODULE 2 - BASIC FITTING OPERATION

EXERCISE 11 - IDENTIFICATION OF TOOLS AND EQUIPMENT AS PER DESIRED SPECIFICATIONS

EXERCISE 12 - SELECTION OF MATERIAL AS PER APPLICATION

EXERCISE 13 - VISUAL INSPECTION OF RAW MATERIAL FOR RUSTING, SCALING, CORROSION, ETC

EXERCISE 14 - PRACTICE OF HACKSAWING IN MARKED LINES

EXERCISE 15 - SAWING DIFFERENT TYPES OF METALS OF DIFFERENT SECTIONS

MODULE 3 - FILLING AND MARKING PRACTICE

EXERCISE 16 - FILING CHANNEL, PARALLEL

EXERCISE 17 - FILING – FLAT AND SQUARE (ROUGH FINISH)

EXERCISE 18 - FILING PRACTICE, SURFACE FILING, MARKING OF STRAIGHT AND PARALLEL LINES

EXERCISE 19 - MARKING PRACTICE WITH DIVIDERS, ODD LEG CALIPERS AND STEEL RULE

MODULE 4 - MARKING AND CHIPPING

EXERCISE 20 - MARKING OFF STRAIGHT LINES AND ARC USING SCRIBING BLOCK AND DIVIDERS

EXERCISE 21 - CHIPPING FLAT SURFACES ALONG A MARKED LINE

EXERCISE 22 - MARKING, FILING, FLAT, SQUARE AND CHECK USING TRY-SQUARE

MODULE 5 - MARKING AND BLUEPRINTS

EXERCISE 23 - MARKING ACCORDING TO SIMPLE BLUEPRINTS FOR LOCATING, POSITION OF HOLES, SCRIBING LINES

EXERCISE 24 - FINDING CENTER OF ROUND BAR WITH THE HELP OF ‘V’ BLOCK AND MARKING BLOCK

EXERCISE 25 - JOINING STRAIGHT LINE TO AN ARC

MODULE 6 - CHIPPING AND CHAMFERING

EXERCISE 26 - CHIPPING, CHAMFERING, CHIP SLOTS AND OILS GROOVES (STRAIGHT)

EXERCISE 27 - FILING FLAT, SQUARE AND PARALLEL TO AN ACCURACY OF ±0.5 MM

EXERCISE 28 - CHIP CURVE ALONG A LINE-MARK OUT, KEYWAYS AT VARIOUS ANGLES AND CUT KEY-WAYS

EXERCISE 29 - SHARPENING OF CHISEL

EXERCISE 30 - FILE THIN METAL TO AN ACCURACY OF 0.5 MM

MODULE 7 - SAWING

EXERCISE 31 - SAW ALONG A STRAIGHT LINE, CURVEDLINE ON DIFFERENT SECTIONS OF METAL

EXERCISE 32 - STRAIGHT SAW ON THICK SECTION, M.S ANGLE AND PIPE

MODULE 8 - FILLING

EXERCISE 33 - FILE STEPS AND FINISH WITH SMOOTH FILE TO ACCURACY OF ± 0.25 MM

EXERCISE 34 - FILE AND SAW ON M.S SQUARE AND PIPE

MODULE 9 - FILLING AND CHIPPING

EXERCISE 35 - FILE RADIUS ALONG A MARKED LINE (CONVEX AND CONCAVE) AND MATCH

EXERCISE 36 - CHIP SHEET METAL (SHEARING)

EXERCISE 37 - CHIP STEP AND FILE

MODULE 10 - MARK-OFF AND PUNCHING

EXERCISE 38 - MARK-OFF AND DRILL THROUGH HOLES

EXERCISE 39 - DRILL AND TAP ON M.S FLAT

EXERCISE 40 - PUNCH LETTER AND NUMBER (LETTER PUNCH AND NUMBER PUNCH)

EXERCISE 41 - PRACTICE USE OF DIFFERENT PUNCHES

MODULE 11 - SIMPLE SHEET METAL JOINTS

EXERCISE 42 - MARKING OF STRAIGHT LINES, CIRCLES, PROFILES AND VARIOUS GEOMETRICAL SHAPES

EXERCISE 43 - MARKING OUT OF SIMPLE DEVELOPMENT

EXERCISE 44 - MARKING OUT FOR FLAPS FOR SOLDERING AND SWEATING

MODULE 12 - MAKING JOINTS IN SHEET METAL

EXERCISE 45 - MAKE VARIOUS JOINTS: WIRING, HEMMING, SOLDERING AND BRAZING

EXERCISE 46 - PUNCH HOLES USING HOLLOW AND SOLID PUNCHES

EXERCISE 47 - DO LAP AND BUTT JOINTS

MODULE 13 - SHEET METAL BENDING

EXERCISE 48 - BEND SHEET METAL INTO VARIOUS CURVATURE FORM, WIRED EDGES-STRAIGHT AND CURVES

EXERCISE 49 - MAKE SIMPLE SQUARE CONTAINER WITH WIRED EDGE AND FIX HANDLE

MODULE 14 - SHEET METAL SOLDERING

EXERCISE 50 - MAKE SQUARE TRAY WITH SQUARE SOLDERED CORNERS

EXERCISE 51 - PRACTICE ON SOFT SOLDERING AND SILVER SOLDERING

MODULE 15 - JOINING METAL COMPONENTS BY ARC WELDING

EXERCISE 52 - MAKE RIVETED LAP AND BUTT JOINT

EXERCISE 53 - MAKE FUNNEL AS PER DEVELOPMENT AND SOLDER JOINTS

EXERCISE 54 - DRILL FOR RIVETING

EXERCISE 55 - RIVETING WITH AS MANY TYPES OF RIVET AS AVAILABLE, USE OF COUNTERSUNK HEAD RIVETS

MODULE 16 - WELDING

EXERCISE 56 - WELDING - STRIKING AND MAINTAINING ARC, LAYING STRAIGHT LINE BEADS

MODULE 17 - MAKING JOINTS IN WELDING

EXERCISE 57 - MAKING BUTT JOINT AND ‘T’ FILLET JOINT-GAS AND ARC

EXERCISE 58 - SETTING UP OF FLAMES, FUSION RUNS WITH AND WITHOUT FILLER ROD AND GAS

MODULE 18 - JOINTS IN WELDING

EXERCISE 59 - MAKE BUTT WELD AND CORNER, FILLET IN ARC WELDING

MODULE 19 - GAS CUTTING

EXERCISE 60 - GAS CUTTING OF M.S PLATES

MODULE 20 - DRILL HOLES, SHARPEN DRILL BITS AND ANGULAR MEASUREMENT

EXERCISE 61 - MARK OFF AND DRILL THROUGH HOLES

EXERCISE 62 - DRILL ON M.S. FLAT

EXERCISE 63 - FILE RADIUS AND PROFILE TO SUIT GAUGE

EXERCISE 64 - SHARPENING OF DRILLS

EXERCISE 65 - PRACTICE USE OF ANGULAR MEASURING INSTRUMENT

MODULE 21 - VARIOUS DRILLING OPERATIONS AND PREPARE STUDS AND BOLTS

EXERCISE 66 - COUNTER SINK, COUNTER BORE AND REAM SPLIT FIT (THREE PIECE FITTING)

EXERCISE 67 - DRILL THROUGH HOLE AND BLIND HOLES

EXERCISE 68 - FORM INTERNAL THREADS WITH TAPS TO STANDARD SIZE (THROUGH HOLES AND BLIND HOLES)

EXERCISE 69 - PREPARE STUDS AND BOLT

MODULE 22 - FORM THREADS AND PREPARE NUTS

EXERCISE 70 - FORM EXTERNAL THREADS WITH DIES TO STANDARD SIZE

EXERCISE 71 - PREPARE NUTS AND MATCH WITH BOLTS

MODULE 23 - FILE AND MAKING FITS

EXERCISE 72 - FILE AND MAKE STEP FIT, ANGULAR FIT, ANGLE SURFACES (BEVEL GAUGE ACCURACY 1 DEGREE)

EXERCISE 73 - MAKE SIMPLE OPEN AND SLIDING FITS

MODULE 24 - FILE AND MAKING CYLINDRICAL SURFACES

EXERCISE 74 - ENLARGE HOLE AND INCREASE INTERNAL DIA

EXERCISE 75 - FILE CYLINDRICAL SURFACES

EXERCISE 76 - MAKE OPEN FITTING OF CURVED PROFILES

MODULE 25 - DRILLING AND FITTING

EXERCISE 77 - CORRECTION OF DRILL LOCATION BY BINDING PREVIOUSLY DRILLED HOLE

EXERCISE 78 - MAKE INSIDE SQUARE FIT

MODULE 26 - MAKE SLIDING FIT

EXERCISE 79 - MAKE SLIDING 'T' FIT

MODULE 27 - FILING AND MAKING FITS

EXERCISE 80 - FILE FIT-COMBINED, OPEN ANGULAR AND SLIDING SIDES

EXERCISE 81 - FILE INTERNAL ANGLES 30 MINUTES ACCURACY OPEN, ANGULAR FIT

MODULE 28 - MAKE SLIDING FIT WITH ANGLE

EXERCISE 82 - MAKE SLIDING FIT WITH ANGLES OTHER THAN 90 DEGREE

MODULE 29 - SCRAP ON SURFACES

EXERCISE 83 - SCRAP ON FLAT SURFACES, CURVED SURFACES AND PARALLEL SURFACES AND TEST

EXERCISE 84 - MAKE AND ASSEMBLE, SLIDING FLATS, PLAIN SURFACES

EXERCISE 85 - CHECK FOR BLUE MATCH OF BEARING SURFACES - BOTH FLAT AND CURVED SURFACES

MODULE 30 - FILE AND FIT ANGULAR SURFACES

EXERCISE 86 - FILE AND FIT COMBINED RADIUS AND ANGULAR SURFACE (ACCURACY ± 0.5 MM)

EXERCISE 87 - LOCATE ACCURATE HOLES AND MAKE ACCURATE HOLE FOR STUD FIT

EXERCISE 88 - FASTEN MECHANICAL COMPONENTS / SUB-ASSEMBLIES TOGETHER USING SCREWS

MODULE 31 - MAKE SLIDING FITS ASSEMBLY

EXERCISE 89 - MAKE SLIDING FITS ASSEMBLY WITH PARALLEL AND ANGULAR MATING SURFACE (± 0.04 MM)

MODULE 32 - LATHE OPERATION AND TRUING OF JOB

EXERCISE 90 - LATHE OPERATIONS

EXERCISE 91 - TRUE JOB ON FOUR JAW CHUCK USING KNIFE TOOL

EXERCISE 92 - FACE BOTH THE ENDS FOR HOLDING BETWEEN CENTERS

EXERCISE 93 - USING ROUGHING TOOL PARALLEL TURN ± 0.1 MM

EXERCISE 94 - MEASURE THE DIAMETER USING OUTSIDE CALIPER AND STEEL RULE

MODULE 33 - PERFORM LATHE OPERATIONS

EXERCISE 95 - HOLDING JOB IN THREE JAW CHUCK

EXERCISE 96 - PERFORM THE FACING, PLAIN TURN, STEP TURN, PARTING, DEBURR, CHAMFER-CORNER

EXERCISE 97 - SHOULDER TURN: SQUARE, FILLETED, BEVELED UNDERCUT SHOULDER, TURNING-FILLETED UNDER CUT

EXERCISE 98 - SHARPENING OF SINGLE POINT CUTTING TOOLS

MODULE 34 - GROOVING, KNURLING AND DRILLING OPERATIONS IN LATHE

EXERCISE 99 - CUT GROOVES SQUARE, ROUND 'V' GROOVE

EXERCISE 100 - KNURL THE JOB

EXERCISE 101 - BORE HOLES - SPOT FACE, PILOT DRILL, ENLARGE HOLE USING BORING TOOLS

MODULE 35 - TAPER TURNING IN LATHE

EXERCISE 102 - TURN TAPER (INTERNAL AND EXTERNAL)

EXERCISE 103 - TURN TAPER PINS

EXERCISE 104 - TURN STANDARD TAPERS TO SUIT WITH GAUGE

MODULE 36 - THREAD CUTTING IN LATHE

EXERCISE 105 - PRACTICE THREADING USING TAPS, DIES ON LATHE BY HAND

EXERCISE 106 - MAKE EXTERNAL V THREAD

EXERCISE 107 - PREPARE A NUT AND MATCH WITH THE BOLT

MODULE 37 - SIMPLE REPAIR WORK AND MAINTANENCE CHECK-UPS

EXERCISE 108 - SIMPLE REPAIR WORK: SIMPLE ASSEMBLY OF MACHINE PARTS FROM BLUE PRINTS

EXERCISE 109 - RECTIFY POSSIBLE ASSEMBLY FAULTS DURING ASSEMBLY

EXERCISE 110 - PERFORM THE ROUTINE MAINTENANCE WITH CHECK LIST

EXERCISE 111 - MONITOR MACHINE AS PER ROUTINE CHECKLIST

EXERCISE 112 - READ PRESSURE GAUGE, TEMPERATURE GAUGE, OIL LEVEL

EXERCISE 113 - SET PRESSURE IN PNEUMATIC SYSTEM

MODULE 38 - ASSEMBLE SIMPLE FITTING

EXERCISE 114 - ASSEMBLE SIMPLE FITTING USING DOWEL PINS AND TAP SCREW ASSEMBLY USING TORQUE WRENCH

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