Fitter_Trade Practical_Second Year

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Course Overview

Schedule of Classes

Course Curriculum

1 Subject

FITTER_TRADE_PRACTICAL_SECOND_YEAR_2022

82 Learning Materials

MODULE 1 - MAKE - H FITTING AND FASTENING TOOLS-HAND OPERATED AND POWER TOOLS

EXERCISE 115 - MAKE ‘H’ FITTING

EXERCISE 116 - POWER TOOLS: PRACTICE OPERATION OF POWER TOOL FOR FASTENING

EXERCISE 117 - TIGHTENING OF BOLT/ SCREW WITH SPECIFIED TORQUE

EXERCISE 118 - SELECTION OF RIGHT TOOL AS FOR TIGHTENING OR LOOSENING OF SCREW/BOLT

MODULE 2 - USING KEYS, DOWEL PINS AND SCREWS AS LOCKING DEVICE IN THE PLATE

EXERCISE 119 - ASSEMBLY SLIDING FOR USING KEYS, DOWEL PIN AND SCREW, ± 0.02 MM ACCURACY

MODULE 3 - FILE AND FIT THE ANGULAR MATING SURFACE OF THE PLAT

EXERCISE 120 - FILE AND FIT ANGULAR MATING SURFACE WITHIN AN ACCURACY OF ± 0.02 MM

MODULE 4 - DRILL THROUGH AND BLIND HOLES, VARIOUS PRECISION DRILLING, REAMING AND TAPPING OPERATIONS

EXERCISE 121 - DRILL THROUGH AND BLIND HOLES AT AN ANGLE USING SWIVEL TABLE OF DRILLING MACHINE

EXERCISE 122 - PRECISION DRILLING, REAMING AND TAPPING AND TEST- JOB

MODULE 5 - MAKING DOVETAILED AND RADIUS FITTING

EXERCISE 123 - MAKE DOVETAILED FITTING AND RADIUS FITTING

MODULE 6 - FILE AND FIT THE COMBINED FIT WITH STRAIGHT, ANGULAR SURFACE ON THE PLATE

EXERCISE 124 - FILE AND FIT, COMBINED FIT WITH STRAIGHT, ANGULAR SURFACE WITH ± 0.02 MM ACCURACY

MODULE 7 - VARIOUS DRILLING AND REAMING ON PLATES AND RODS USING V-BLOCK, ETC

EXERCISE 125 - DRILLING AND REAMING, SMALL DIA. HOLES TO ACCURACY AND CORRECT LOCATION

EXERCISE 126 - PERFORM DRILLING USING ‘V’ BLOCK AND A CLAMP

EXERCISE 127 - MAKE MALE AND FEMALE FITTING PARTS, DRILL AND REAM HOLES

MODULE 8 - MAKE SLIDING DIAMOND FITTING AND LAP FLAT SURFACES USING LAPPING PLATE

EXERCISE 128 - MAKE SLIDING DIAMOND FITTING

EXERCISE 129 - LAP FLAT SURFACES USING LAPPING PLATE

MODULE 9 - PREPARATION OF STEPPED KEYED FITTING AND LAPPING HOLES ON CYLINDRICAL SURFACES

EXERCISE 130 - PREPARE STEPPED KEYED FITTING AND TEST JOB

EXERCISE 131 - LAPPING HOLES AND CYLINDRICAL SURFACES

MODULE 10 - SCRAPE CYLINDRICAL BORE AND MAKE THE DOVETAIL AND DOWEL PIN ASSEMBLY

EXERCISE 132 - DOVETAIL AND DOWEL PIN ASSEMBLY

EXERCISE 133 - SCRAPE CYLINDRICAL BORE

MODULE 11 - SCRAPPING CYLINDRICAL BORE AND TAPER BORE CHECK TAPER ANGLE WITH SINE BAR

EXERCISE 134 - SCRAPPING CYLINDRICAL BORE AND TO MAKE A FIT

EXERCISE 135 - SCRAPPING CYLINDRICAL TAPER BORE AND CHECK TAPER ANGLE WITH SINE BAR

MODULE 12 - MAKING KEYS AND COTTER JIB ASSEMBLY

EXERCISE 136 - MAKE A COTTER JIB ASSEMBLY

MODULE 13 - USING HAND REAMS AND FIT TAPER PIN, DOWEL PINS, STUDS, BOLTS ON THE PLATES

EXERCISE 137 - HAND REAMS AND FIT TAPER PIN

EXERCISE 138 - DRILLING AND REAMING HOLES IN CORRECT LOCATION, FITTING DOWEL PINS, STUD, AND BOLTS

MODULE 14 - MAKE THE SNAP GAUGE BY USING STANDARD TOOLS AND EQUIPMENTS

EXERCISE 139 - MAKING A SNAP GAUGE FOR CHECKING A DIA OF 10 ± 0.02 MM

MODULE 15 - SCRAPE INTERNAL AND EXTERNAL ANGULAR MATING SURFACE, CHECK ANGLE BY SINE BAR

EXERCISE 140 - SCRAPE EXTERNAL ANGULAR MATING SURFACE AND CHECK ANGLE WITH SINE BAR

EXERCISE 141 - SCRAPE ON INTERNAL SURFACE AND CHECK

MODULE 16 - PRACTICE ON DOVETAIL FITTING, FIT DOWEL PINS AND CAP SCREWS, INDUSTRIAL VISIT ON BEARING ASSEMBLY

EXERCISE 142 - PRACTICE IN DOVETAIL FITTING ASSEMBLY AND DOWEL PINS AND CAP SCREWS ASSEMBLY

EXERCISE 143 - INDUSTRIAL VISIT

MODULE 17 - PREPARATION OF GAP GAUGES AND PERFORMS LAPPING OPERATION IN A GAUGE

EXERCISE 144 - PREPARATION OF GAP GAUGES

EXERCISE 145 - PERFORM LAPPING OF GAUGES (HAND LAPPING ONLY)

MODULE 18 - PREPARATION OF DRILL GAUGES, FIT ANGULAR SURFACES INTERNALLY, IDENTIFY METALS BY SPARK TEST

EXERCISE 146 - PREPARATION OF DRILL GAUGES

EXERCISE 147 - FILE AND FIT STRAIGHT AND ANGULAR SURFACES INTERNALLY

EXERCISE 148 - IDENTIFY DIFFERENT FERROUS METALS BY SPARK TEST

MODULE 19 - PIPE JOINTS, DISMANTLE AND ASSEMBLE VALVES AND FITTINGS WITH PIPES AND TEST FOR LEAKAGES

EXERCISE 149 - FLARING OF PIPES AND PIPE JOINTS

EXERCISE 150 - CUTTING AND THREADING ON PIPE

EXERCISE 151 - FITTING OF PIPES AS PER SKETCH OBSERVING CONDITIONS USED FOR PIPE WORK

EXERCISE 152 - BENDING OF PIPES- COLD AND HOT

MODULE 20 - DISMANTLE AND ASSEMBLE OF VARIOUS PLUMBING VALVES

EXERCISE 153 - DISMANTLING AND ASSEMBLING – GLOBE VALVES, SLUICE VALVES

MODULE 21 - LEAKAGE TEST OF ASSEMBLED PIPES AND VALVES, VISUAL INSPECTION ON DEFECTS AND PLOT MEASURING CONTROL CHART

EXERCISE 154 - FIT AND ASSEMBLE PIPES, VALVES AND TEST FOR LEAKAGE

EXERCISE 155 - VISUAL INSPECTION FOR VISUAL DEFECTS E.G. DENTS, SURFACE FINISH

EXERCISE 156 - MEASURING, CHECKING AND RECORDING IN CONTROL CHART

MODULE 22 - MAKING DRILL JIG, USES OF JIGS AND CHECK FOR CORRECTNESS

Exercise 157 - MAKE A SIMPLE DRILLING JIG

Exercise 158 - USE SIMPLE JIGS AND FIXTURES FOR DRILLING

MODULE 23 - PLAN, DISMANTLE, REPAIR AND ASSEMBLE DIFFERENT DAMAGED MECHANICAL COMPONENTS USED FOR POWER TRANSMISSION

Exercise 159 - Marking out for angular outlines,filing and fitting the inserts into gaps

Exercise 160 - Exercises on finished material such as aluminium/ brass/ copper / stainless steel

MODULE 24 - MAKING AN ADJUSTABLE SPANNER AS PER BLUE PRINT

Exercise 161 - Making an adjustable spanner: -Marking out as per Blue print, drilling, cutting

MODULE 25 - REPAIR & REPLACEMENT, CHECK FOR WORKABILITY OF PULLEYS, DAMAGED GEARS AND BELTS

Exercise 162 - Dismantling and mounting of pulleys

Exercise 163 - Making & replacing damaged keys

Exercise 164 - Repairing damaged gears

Exercise 165 - Repair & replacement of belts and check for workability

MODULE 26 - MAKING OF TEMPLATE/GAUGE TO CHECK INVOLUTE PROFILE

Exercise 166 - Making of template/gauge to check involute profile

MODULE 27 - REPAIR AND REPLACING OF BROEN GEAR TOOTH BY VARIOUS METHODS

Exercise 167 - Repair of broken gear tooth by stud and repair broker gear teeth by dovetail

MODULE 28 - PREPARATION OF DOCUMENTS AS PER INDUSTRIAL STANDARDS

Exercise 168 - Make hexagonal slide fitting

Exercise 169 - Prepare different types of documentation as per industrial need

MODULE 29 - MAKING SPLINE SHAFT AND HUB FROM ROUND SECTIONS

Exercise 170 - Geometrical shaped fittings

MODULE 30 - REPAIR AND REPLACE THE DIFFERENT PNEUMATICS AND HYDRAULICS COMPONENTS

Exercise 171 - Identify pneumatic components

Exercise 172 - Dismantle, replace, and assemble FRL unit

Exercise 173 - Safety procedures in pneumatic systems and personal protective equipment (PPE)

Exercise 174 - Identify the parts of a pneumatic cylinder

Exercise 175 - Dismantle and assemble a pneumatic cylinder

Exercise 176 - Construct a circuit for the direction & speed control of a small-bore single-acting

MODULE 31 - CONSTRUCT CIRCUIT OF PNEUMATICS AND HYDRAULICS OBSERVING SOP & SAFETY ASPECT

Exercise 177 - Construct a control circuit for the control of a d/a pneumatic cylinder

Exercise 178 - Construct a circuit for the direct & indirect control of a d/a pneumatic cylinder

Exercise 179 - Dismantling & Assembling of solenoid valves

MODULE 32 - IDENTIFY, DISMANTLE, AND ASSEMBLE DIFFERENT PNEUMATICS AND HYDRAULICS COMPONENTS

Exercise 180 - Demonstrate knowledge of safety procedures in hydraulic systems

Exercise 181 - Identify hydraulic components

Exercise 182 - Inspect fluid levels, service reservoirs, clean/replace filters

Exercise 183 - Inspect hose for twist, kinks, and minimum bend radius

Exercise 184 - Identify internal parts of hydraulic cylinders, pumps/motors

MODULE 33 - CONSTRUCT CIRCUIT OF PNEUMATICS AND HYDRAULICS OBSERVING SOP & SAFETY ASPECT

Exercise 185 - Construct a circuit for the control of a s/a hydraulic cylinder

Exercise 186 - Maintenance, troubleshooting, and safety aspects of pneumatic

MODULE 34 - PLAN & PERFORM BASIC PREVENTIVE MAINTENANCE, REPAIRING AND CHECK FUNCTIONALITY

Exercise 187 - Dismantle, overhauling & assemble cross-slide

MODULE 35 - REPLACE/REPAIR OF MACHINERY AND PERFORM ROUTINE CHECK OF MACHINE

Exercise 188 - Simple repair of machinery: Making of packing gaskets

Exercise 189 - Check washers, gasket, clutch, keys, jibs, cotter, Circlip, etc

Exercise 190 - Use hollow punches, extractor, drifts, various types of hammers

Exercise 191 - Dismantling, assembling of different types of bearing

Exercise 192 - Perform routine check of machine and do replenish as per requirement

MODULE 36 - PLAN, ERECT SIMPLE MACHINE AND TEST MACHINE TOOL ACCURACY

Exercise 193 - Inspection of Machine tools such as alignment, levelling

Exercise 194 - Accuracy testing of Machine tools such as geometrical parameters

MODULE 37 - PRACTICING, MAKING VARIOUS KNOTS AND ERECT SIMPLE MACHINES

Exercise 195 - Practicing, making various knots, correct loading of slings

Exercise 196 - Erect simple machines

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