Mechanic Motor Vehicle_Trade Practical_First Year

Course Instructor

FREE

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Course Overview

Schedule of Classes

Course Curriculum

1 Subject

MMV_TRADE_PRACTICAL_FIRST_YEAR_2022

83 Learning Materials

MODULE 01 - WORKSHOP SAFETY PRACTICE

Exercise 1 - Familiarisation with institute, Job opportunities in the automobile sector

Exercise 2 - Importance of Maintenance and Cleanliness of Workshop

Exercise 3 - Practice on Operation of Different Workshop Equipments

Exercise 4 - Demonstrate Energy Saving Tips of ITI Electricity Usage

MODULE 02 - ENGINEERING MEASUREMENT

Exercise 5 - Practice using all Marking Aids, like Steel rule, Dividers, Scriber, Punches, Etc

Exercise 6 - Layout a Workpiece for Line, Circle, Arcs and Circles

Exercise 7 - Practice to Remove Wheel lug nuts with Use of an Air Impact Wrench

Exercise 8 - Practice on General Workshop Tools and Power Tools

Exercise 9 - Carryout Measuring Practice on Cam height, Camshaft Journal dia and Etcs

Exercise 10 - Carryout Measuring Practice on the Height of the Rotor of an Oil Pump

Exercise 11 - Carryout Measuring Practice on Valve Spring Free Length

Exercise 12 - Carryout Measuring Practice on Cylinder bore for Taper and Out-of round

Exercise 13 - Perform Measuring Practice to Measure Wear on Crankshaft End Play

Exercise 14 - Perform Measuring Practice to Check the Flatness of the Cylinder head is Warped

Exercise 15 - Perform Measuring Practice to Check the End Gap of a Piston ring

Exercise 16 - Practice to Check Engine Manifold Vacuum with Vacuum Gauge

MODULE 03 - BASIC WORKSHOP PRACTICE

Exercise 17 - Practice on Marking and Drilling Clear and Blind Holes

Exercise 18 - Practice on Tapping a Clear and Blind Hole

Exercise 19 - Practice Cutting Threads on a Bolt/ Stud

MODULE 04 - BASIC ELECTRICAL AND ELECTRONICS

Exercise 20 - Practice in Joining Wires using Soldering Iron

Exercise 21 - Diagnose Series, Parallel, Series Parallel Circuits using Ohm’s law

Exercise 22 Carryout Cleaning and Topping Up of a Lead Acid Battery

Exercise 23 - Connect Battery to a Charger for Battery Charging

Exercise 24 - Test Diode for Functionality

MODULE 05 - HYDRAULIC AND PNEUMATIC

Exercise 25 - Identify Hydraulic Cluctch Components in Vehicle

Exercise 26 - Trace Hydraulic Circuit on Hydraulic Jack, Hydraulic Power Steering, and Brake Circuit

Exercise 27 - Identify Components in Air Brake Systems

MODULE 06 - CLASSIFICATION OF VEHICLE AND ENGINE

Exercise 28 - Carryout Identification of Different Types of Vehicle

Exercise 29 - Perform Demonstration of Vehicle Specification Data

Exercise 30 - Perform Identification of Vehicle Information Number (VIN)

Exercise 31 - Identify Parts in Diesel Engine of LMV/HMV

Exercise 32 - Identify Parts in a Petrol Engine of LMV/ HMV

Exercise 33 - Practice on Starting and Stopping of Engines

Exercise 34 - Observe and Report the Reading of Tachometer, Odometer, Temperature and Fuel Gauge

MODULE 07 - ENGINE COMPONENTS

Exercise 35 - Difference in Components of Petrol and Diesel Engines

Exercise 36 - Practice on Dismantling Engine of LMV/HMV as per Procedure

Exercise 37 - Overhauling of Cylinder Head Assembly

Exercise 38 - Perform Checking Valve Seats and Valve Guide

Exercise 39 - Check Valve Springs

Exercise 40 - Reassemble Valve Parts in Sequence

Exercise 41 - Practice Overhauling Piston and Connecting rod

Exercise 42 - Practice on Removing Oil Sump and Oil Pump

Exercise 43 - Practice on removing the Piston Rings

Exercise 44 - Measure the Piston Ring Close Gap in the Cylinder

Exercise 45 - Check Connecting rod for Bend and Twist

Exercise 46 - Carryout Overhauling of Crankshaft

Exercise 47 - Practice on Removing Damper Pulley, Timing Gear/ Chain

Exercise 48 - Measure Crankshaft Journal for Wear, Taper and Ovality

Exercise 49 - Perform Checking of Flywheel and Mounting Flanges, Spigot, Bearing

Exercise 50 - Check Vibration Damper for Defects

Exercise 51 - Perform Inspection of Cam lobe, Camshaft Journals

Exercise 52 - Practice Fixing Bearing Inserts in Cylinder block

Exercise 53 - Practice Cleaning and Checking of Cylinder blocks

Exercise 54 - Check Cylinder Blocks Surface Flatness

Exercise 55 - Measure Cylinder Bore for Taper and Ovality

MODULE 08 - COOLING AND LUBRICATION SYSTEM

Exercise 56 - Practice on Checking and Top-up Coolant

Exercise 57 - Drain and Refill Coolant, Checking

Exercise 58 - Inspect the Radiator Pressure Cap, Testing of Thermostat

Exercise 59 - Perform Cleaning and Reverse Flushing

Exercise 60 - Carryout Overhauling Water Pump and Refitting

Exercise 61 - Practice on Checking Engine Oil, Draining Engine Oil, Replacing Oil Filter

Exercise 62 - Carryout Overhauling of All Cooling Components

MODULE 09 - INTAKE AND EXHAUST SYSTEM

Exercise 63 - Carryout Dismantling and Assembling of Turbocharger

Exercise 64 - Check Exhaust System for Damages

Exercise 65 - Practice on Exhaust Manifold Removal and Installation

Exercise 66 - Practice on Catalytic Converter Removal and Installation

MODULE 10 - FUEL SYSTEM

Exercise 67 - Practice Testing of MPFI Components and Replacement, If Necessary

Exercise 68 - Check Delivery from Fuel Pump, Replacing a Fuel Filter

Exercise 69 - Bleed Air from the Fuel Lines, Servicing Primary and Secondary Filters

Exercise 70 - Remove and refit the F.I.P (Fuel Injection Pump)

MODULE 11 - ENGINE PERFORMANCE TESTING

Exercise 71- Reassemble all Parts of Engine

Exercise 72 - Perform Engine component assembly procedures

Exercise 73 - Practice on Start Engine Adjust Idling Speed

Exercise 74 - Test Performance of Engine With Off Load Adjusting Timings

Exercise 75 - Start Engine, Adjusting Idle Speed of the Engine fitted with Mechanical Governor

Exercise 76 - Check Performance for Missing Cylinder by Isolating Defective Injectors

MODULE 12 - EMISSION CONTROL SYSTEM

Exercise 77 - Practice Monitoring Emissions Procedures by Use of Engine Gas Analyser

Exercise 78 - Checking and Cleaning a PCV Valve Obtaining and Interpreting Scan Tool Data

Exercise 79 - Perform Inspection of EVAP Canister Purge System by Use of Scan Tool